VectoRoller™ GRAVITY GROOVED POLY-RIBBED BDLR

VectoRoller™ GRAVITY GROOVED POLY-RIBBED BDLR

Introducing the VectoRoller™, Omni Metalcraft RSL’s Innovative Solution for the Package Handling Industry

The VectoRoller™, Omni Metalcraft RSL’s patent-pending retrofit roller, is engineered to improve lateral package movement. Traditional rollers create significant resistance when a package is pushed sideways, making picks and repositioning harder than they need to be. VectoRoller™ uses a perpendicular wheel design to help reduce this resistance, supporting smoother, easier movement across existing conveyor systems. As warehouses face rising volume and changing demands, VectoRoller™ offers a practical, drop-in upgrade that improves movement without requiring new equipment or major system changes.

VectoRoller™ BENEFITS

  • Reduces Strain and Fatigue

    Supports easier lateral picks and repetitive manual tasks.

  • Maintenance Friendly

    Installs and maintains like a standard 1.9″ roller.

  • Cost-Effective

    Improves movement without requiring new conveyor equipment.

  • More Controlled Movement

    Helps provide more controlled, easier lateral movement at pick points.

  • Retrofit Functionality

    Designed as a direct drop-in replacement for existing rollers.

  • Simple Installation

    Fits standard frames with a 7/16″ spring-retained hex axle.

Operational & System BENEFITS

Potential downstream effects of reduced lateral friction. Results vary by application.

  • Designed to help reduce friction at the roller/package interface, addressing resistance at the source and supporting smoother lateral movement.
  • May help lower push-pull effort during lateral handling tasks at pick, merge, and intercept zones.
  • Reduced lateral resistance can contribute to smoother handling and alignment, which may help reduce skew-related issues in certain applications.
  • Smoother lateral movement may help reduce scuffing or abrasion during conveyance, alignment, and accumulation, depending on package characteristics.
  • Lower side-load resistance may help reduce stress on rollers, bearings, and guides in applications with frequent lateral product movement.
  • In certain sortation and singulation layouts, reduced lateral resistance may allow for more compact conveyor designs by reducing the space required to move product laterally.
  • Improved lateral performance can expand design options in applications where lateral package movement is frequent or difficult to manage.

VectoRoller™ INNOVATION

Omni Metalcraft RSL’s VectoRoller™ patent-pending design features proprietary wheels that can be mounted at rates of up to 2 wheels per inch of effective tube width, allowing lateral friction performance to be configured for a specific application.

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1.9” OD FLO-COAT TUBING
Triple-layer coating delivers corrosion resistance and superior cosmetics while maintaining strength and durability.

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ENGINEERED VECTOROLLER™-WHEELS
Our proprietary individual VectoRoller™ wheels are mounted perpendicular to the direction of roller rotation to significantly reduce the friction during movement along the roller face.

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ABEC BEARINGS
Precision bearings for increased load capacity, speed and durability to maximize life in high-performance applications.

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7/16” SPRING-RETAINED HEX AXLE
Optimizes ease of installation while maintaining durability.

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DRIVE CONFIGURATION OPTIONS
Fully customizable to include groove profiles for O-rings and poly-ribbed hubs for multi-ribbed belts.

Profile Configuration Options

Click on a VectoRoller™ configuration below to enlarge the image

VectoRoller™ ADVANTAGE

The VectoRoller™ outperforms traditional and alternative solutions in four key categories:

  • Ease of installation
  • Maintenance-friendly features
  • Load capacity
  • Adaptability to gravity and powered applications

Whether you’re upgrading existing infrastructure or building new systems, VectoRoller™ offers a smarter, more ergonomic, and scalable solution engineered to reduce strain and increase flow.

Ease of InstallationMaintenance Friendly FeaturesOptimized Load CapacityGravity and Powered Solutions
VectoRoller™
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Omnidirectional Skatewheel
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Automated Solutions
ExcellentAverageN/A

The VectoRoller’s™ unique design delivers up to an 80% reduction in the energy required to laterally intercept and pick packages when compared to legacy products!

Example shown represents the force required to move a 50lb tote laterally across the surface of each product.

Target MARKETS

LOGISTICS

WAREHOUSING

3PL FACILITIES

Target APPLICATIONS

PICK STATIONS

MANUAL DIVERT

MERGE AND ALIGN

CURVE ALTERNATIVES

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About Us

Omni Metalcraft RSL is a hyper-focused enterprise created to fully commercialize, market, and support the innovative and patent-pending VectoRoller™ product solution. Backed by 40+ years of material handling expertise, the VectoRoller can be used as a retrofit conveyor roller solution designed to improve ergonomics and increase flow as well provide innovative functionality in new conveyor design solutions. All of Omni Metalcraft RSL’s VectoRoller products are proudly manufactured in the United States.